How to install and calibrate the Brake Disc Magnetic Encoder to ensure accuracy?

Installation steps
1. Preparation:
Make sure the brake system is not in operation and disconnect the power or air supply to prevent accidental start-up.
Check whether the surface of the brake disc is clean and undamaged to avoid affecting the installation and performance of the magnetic encoder.
Prepare the required installation tools and materials, such as screwdrivers, wrenches, fixing screws, magnetic encoders, etc.
2. Determine the installation position:
Determine the best installation position of the Brake Disc Magnetic Encode according to the specific structure of the vehicle or equipment and the size of the brake disc. Generally, the Brake Disc Magnetic Encoder should be installed on one side of the brake disc, and its sensing surface should maintain a certain gap with the surface of the brake disc to ensure that the rotation of the brake disc can be accurately sensed.
3. Install the magnetic encoder:
Use appropriate tools to fix the Brake Disc Magnetic Encode in the predetermined position. Pay attention to the stability and horizontality of the Brake Disc Magnetic Encode during installation to avoid tilting or offset during installation.
Connect the Brake Disc Magnetic Encode to the control unit or data acquisition device of the brake system according to the interface type of the Brake Disc Magnetic Encode. Ensure that the connection is firm and reliable to avoid looseness or poor contact.
4. Check the installation quality:
After installation, carefully check the installation quality of the Brake Disc Magnetic Encode. Including whether the fixing screws are tightened, whether the connection wires are firm, whether the gap between the sensing surface and the surface of the brake disc is appropriate, etc.
Perform preliminary tests to observe whether the Brake Disc Magnetic Encode can normally sense the rotation of the brake disc and output the corresponding signal.

Calibration steps
1. Understand the calibration principle:
The calibration of the Brake Disc Magnetic Encode is mainly to ensure that the signal it outputs is consistent with the actual rotation angle or position of the brake disc. This usually involves setting and adjusting the reference point or zero point inside the Brake Disc Magnetic Encode.
2. Prepare calibration tools:
Prepare the corresponding calibration tools according to the type and calibration requirements of the Brake Disc Magnetic Encode. It may include a calibrator, an angle measuring tool, a computer or special software, etc.
3. Perform calibration operations:
Perform specific calibration operations according to the calibration instructions or operating manual of the Brake Disc Magnetic Encode. This usually includes steps such as setting the reference point, adjusting the zero point, and testing the signal output.
During the calibration process, it is necessary to pay close attention to the correspondence between the output signal of the Brake Disc Magnetic Encode and the actual rotation angle or position of the brake disc to ensure the consistency between the two.
4. Verify the calibration results:
After the calibration is completed, use appropriate test methods to verify the calibration results. The accuracy of the calibration can be evaluated by comparing the output signal of the Brake Disc Magnetic Encode with the measured value of the known angle or position.
If it is found that the calibration result does not meet the requirements, it is necessary to re-calibrate until the expected accuracy requirements are achieved.